The dilemma of understaffing, automation, standardization, and logistics transportation in stamping workstations
What difficulties did the customer solve?
In response to the optimization of personnel configuration at the stamping station, the improvement of production efficiency, and the difficulty in measuring small workpieces, a customized and convenient automatic conversion device for rubber boxes has been developed. It can store up to 10 boxes of materials and has a clear quantity of parts per box, providing convenience for the production and transportation of subsequent stations
How much efficiency has been improved?
Originally, a single stamping machine required one personnel configuration, and both material transfer and rear workstations needed personnel configuration. After improvement, the number of people operating has been reduced from 3 to 1.
Achievement background
To meet the demand for labor-saving and visualization in stamping factories, a standardized system for manufacturing processes and internal logistics has been implemented; A modular material storage system (accommodating 10 boxes/with counting function) and automatic handling device have been developed for the stamping process. While solving the problem of workpiece counting, the number of operators for stamping machinery has been reduced by 60%. Simultaneously achieved a triple efficiency improvement of 25% increase in production pace and zero counting errors. Further adopt in-house automation AGF（ Automated guided vehicle (AGV) handling provides a solution for management and management to easily grasp production status, fully supporting "human-machine collaboration+intelligent logistics+visualization", and offering innovative solutions for the new era of stamping mass production and processing.
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