In the past, after injection molding, the workpiece was taken out using a three-axis extractor and placed on a conveyor. The operator manually cut and deburred the sprue. This simple repetitive work cannot generate added value.
In the multi axis robot workpiece extraction solution provided by our company, a gate cutting station and a deburring device are installed on the molding machine, reducing the manual work of operators. As a result, the improvement of engineering efficiency and optimization of personnel configuration have been achieved.
How much efficiency has been improved?
In the past, one dedicated operator was required to manually perform gate cutting and deburring in each injection molding machine. However, with this improvement, one person can correspond to more than two injection molding machines, and the personnel utilization rate has increased by more than 50%.
Achievement background
For optical components PC/PMMA Comprehensive solution for resin injection molding:
Our company has developed an integrated technical solution to address the challenges faced by many customers, including difficulties in pressure control, fluctuations in molding quality, difficulty in removing fine burrs, and difficulties in cutting precision gates.
By adopting a high-precision fully electric injection molding machine and combining it with a multi axis robot picking machine, a comprehensive solution including static electricity removal/stress relief/automatic gate cutting can be provided, which can achieve the "labor-saving" and "automation" concerns in the mass production process of optical components.
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